Description
Technical Overview
The barrel and plunger assembly is the core of the fuel injection pump, responsible for generating the extreme hydraulic pressures required for optimal combustion. The E2064550208 part number specifies a highly specialized plunger profile and helix configuration optimized for the mechanical fuel injection pumps of Daihatsu DK20 marine auxiliary engines and GenSets. Because these elements operate with microscopic clearances to prevent high-pressure fuel blow-by, they are manufactured and delivered exclusively as an indivisible, factory-matched pair.
- Compatible Engine Type: Daihatsu DK20, DK20e, 5DK20, 6DK20, and DK-20 series auxiliary engines.
- Element / Part Number: E2064550208 (Fits equivalent execution codes like E206455020ZZ).
- Component Type: Fuel Injection Pump Barrel & Plunger Element.
- Material: Highest-grade, vacuum-degassed alloy tool steel, precision-hardened to achieve superior surface hardness and structural endurance.
- Fuel Compatibility: Fully optimized for high-viscosity Heavy Fuel Oil (HFO), Marine Diesel Oil (MDO), and Low Sulphur Marine Gas Oil (LSMGO).
Key Features & Performance
- Precision-Machined Helix Geometry: The control helix on the E2064550208 plunger is machined to absolute geometric tolerances. This guarantees linear fuel distribution and exact metering relative to the control rack position, ensuring identical cylinder load balancing, smooth engine governing, and optimized fuel consumption.
- Microscopic Clearance Integrity: The clearance between the plunger and barrel is calibrated in microns. This ultra-tight tolerance ensures the element maintains peak injection pressures even at low RPM or during hot-start conditions, significantly reducing fuel leakage into the fuel pump lube oil circuit.
- LSMGO & HFO Thermal-Shock Resilience: When transitioning between cold, low-viscosity LSMGO and heated, high-viscosity HFO, sudden temperature changes can cause inferior elements to seize. Our elements undergo advanced heat treatments and structural stabilization to eliminate the risk of plunger sticking or scuffing.
- Resistance to Abrasive Wear: Heavy marine fuels frequently contain highly abrasive catalytic fines (aluminum and silicon oxides). The advanced metallurgy of the E2064550208 element provides superior resistance against score marks, premature erosion, and high-pressure fuel bypass.
Why Source from Heybeli Marine?
In marine power generation, premature wear of fuel system elements leads to immediate power drops, unstable governing, and increased operational costs. Heybeli Marine protects your vessel’s machinery assets with:
- Exacting Technical Standards: Our elements are fully interchangeable with original parts, eliminating fitment or timing anomalies during routine overhauls.
- Strategic Global Shipping: We maintain a continuous stock of Daihatsu DK20 fuel elements across key maritime logistics networks, ensuring rapid delivery to major international dry docks, ports, and freight forwarders.
- Strict Quality Verification: Every single E2064550208 element undergoes exhaustive visual, dimensional, and high-pressure integrity checks prior to distribution.
- Total Repair System Support: We supply elements alongside necessary specialized O-rings, sealing washers, and matching delivery valves for a complete, professional pump rebuilding job.
Technical Maintenance Note: Plungers and barrels are precision-lapped as a single matched unit and must never be interchanged with components from other assemblies. During installation, avoid touching the sliding surfaces of the plunger with bare hands, as skin acidity can trigger localized micro-corrosion. Always wash the element in clean diesel oil before mounting, and verify that the fuel pump regulating rack moves with absolute freedom across its entire stroke before restarting the engine.

